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| Quality Initiatives In Airports Authority of India |
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by
Dr. K. Ramalingam, GM (Engg.)
in Quality Week Programme
on
9.2.2000
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| QUALITY CONCEPTS |
- Quality is fitness for use
- Quality is conformance to requirements
- Quality control is comparison of findings to standards
- A measure of quality performance to requirements
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| BEST OF PROFESSIONALS |
- Building Professionals
- Architects
- Consultants
- Unskilled Workers
- Skilled Workers
- Civil Engineers
- Electrical Engineers
- Electronic Engineers
- Mechanical Engineers
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| QUALITY CONSCIOUSNESS |
- Practical satisfaction of needs and expectations
- Awareness of one's own thought and actions
- Performance of professional responsibility
- Confidence to fulfill quality requirements
- Sense of trust
- Quality through Performance
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| QUALITATIVE TARGETS FOR SERVICE PROVIDERS |
- Analytical ability
- Leadership
- Professional skill
- Innovativeness
- Coordination skills
- Safety through Performance
- Time management
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| QUALITY IMPROVEMENT - CONTINUOUS |
- Expert Improvement
- View problems as opportunities
- Constant review of policies, practices and procedures
- Drive out the source of fear
- Assess improvements on data, not intuition
- Encourage innovation and new ideas
- Align the reward and recognition with TQM
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| ASSESSMENT AND AWARENESS |
- Project Management and Control by Professionals
- Project performance measured
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| ISO 9000- STANDARDS (5) |
- ISO 9000- Guidelines for use of quality system
- ISO 9001-QA Model for design, development, production, installation and
service
- ISO 9002 - QA Model, Same as ISO 9001, but not involving design and
development
- ISO 9003 - QA Model for test and inspection
- ISO 9004 - Guide for application of quality management system
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| QUALITY IMPROVEMENT SIX STAGES |
- Assessment and Awareness
- Organize for Quality Improvement
- Education
- Establish Stable Processes
- Total involvement of all Employees
- Continuous Improvement
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| 1. Assessment and Awareness |
- Need for Quality Improvement
- Waste- Identify and address to reduce
- Customer Satisfaction-Survey,Analyze
- Employees attitude- Locate , Develop
- Executive Decision to Change
- Communicating the need to Change
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| 2. Organizing Quality Improvement |
- Establish management organization
- Executive definition of objectives, policies and values
- Establish elements of Quality business plan
- Establish criteria and Bench marks to measure the processes
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| 3. Education |
- Educating and Training all on Quality
- Competence to analyze work processes
- Focus to drive out fear of competence
- Breaking down Barriers
- - Open up communication
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| 4. Establish Stable Processes |
- Management Analysis of key work processes
- Process and Supply Requirements
- Independent Review of all services
- Implement company wide improvement system
- Eliminate major problems
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| 5. Total Involvement of All Employees |
- Measurement by all Work Groups
- Establish formal Recognition System
- Open Communication to remove Barriers
- Group-set Goals in Work Groups
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| 6. Continuous Improvement |
- Additional training of managers , key employees in Statistical methods
- Wide-spread use of Statistical methodology
- Planned reduction of variation in Processes
- Continuous Improvement in Processes
- Whole Organizational Involvement
- Introduction of sophisticated tools
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| QUALITY ASSURANCE |
- Quality Assurance is similar to insurance to secure protection from
disaster through early warnings of troubles ahead
- Warnings through
- Quality audits by independent agency
- Managerial reports
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| QUALITY PERCEPTION |
- QWAMP - 15%
- Quality without any management practice
- LIP service to just meet individual demands
- Norm - 75%
- Normally Occurring Reactive Management
- After a tragedy to plug loopholes
- World Class - 10%
- Service by Heart
- Inbuilt Business Activity
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| EVOLUTION OF QUALITY CONCEPT |
- 1900- Quality standards by craftsman
- 1910- Fitness for use
- 1930- Conformance to specifications
- 1940- Quality Assurance
- 1960- CWQC, Company-wide Quality Control - Japanese Model
- 1990-TQM-Worldwide - Synomnous to CWQC
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| OBJECTIVES OF QAC |
- To achieve a state of Continuous Improvements in users Facilities.
- Focus on Quality Services in Airport.
- Focus on Preventive Maintenance to achieve a near Fail-free and
Accident-free System.
- To develop Quality Training Programs to Engineers and Field Staff.
- Focus - Quality at Controlled Cost.
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| QUALITY AUDIT INSPECTION OF PROJECTS |
- Quality Audit Inspection of Bhopal Project
- 3. 6 .91 to 6. 9.91.
- Quality Audit Inspection of Gwalior Project
- 10. 9.91 to 13. 9.91
- Quality Audit Inspection of CRSD Hanger
- 8. 11.91 to 13.11.91
- Quality Audit Inspection of Coimbatore Project
- 29. 6.92 to 30. 6.92.
- Quality Audit Inspection of Salem project
- 13.10.92 to 15.10.92
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| DOCUMENTATION DEVELOPMENT BY QAC |
- Quality Assurance Manual for operation & maintenance of Ground Lighting
Facilities.(GLF)
- Quality Standards on Civil & Electrical works.
- Quality Improvement Maintenance Plan Check-list for Electrical & Civil
works.
- Airport Maintenance Evaluation System.
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| QUALITY AWARD SCHEME |
- Quality Assurance cell developed procedure for 'Airport Maintenance Status
Evaluation'
- Quality award scheme 'Trophy for best maintained Airport" was
introduced.
- After careful maintenance Evaluation , two airports were declared best
maintained airport & awarded Trophy.
- Hyderabad Airport FIRST
- Jamnagar Airport SECOND
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| QUALITY FUNCTIONS AND RESPONSIBILITIES |
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FUNCTIONS
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RESPONSIBILITIES
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| Policy on Quality |
Head of Management
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| Customers Requirement |
Operation
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| Specifications of Service Systems |
Maintenance Engineer |
| Inspection Check- list |
Maintenance Engineer |
| Defect free Check-points |
Maintenance Engineer |
| Calibration of Systems |
Maintenance Engineer |
| Quality reports - Quality Audits |
Operation |
| Training of personnel on Quality |
Head of Management |
| Procedure Evaluation |
Head of Management |
| Periodical testing of Services |
Maintenance Engineer |
| Feed back of Customers Complaints |
Operation |
| Analysis of Customers Complaints |
Head of Management |
| Revision of Quality Standards |
Head of Management |
| Revision of procedures -Upgrade. |
Head of Management. |
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| QUALITY AUDIT INSPECTION OF AIRPORT MAINTENANCE SERVICES (18 months, 58 Nos..) |
- Quality Audit inspection to improve Standard & Quality of services in
airports.
- Northern Region -15 Airports
- Western Region -14 Airports
- Southern Region -13 Airports
- Eastern Region - 6 Airports
- North East Region - 10 Airports
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| 4 DAY TRAINING PROGRAMME - In-house Faculty |
- I Day
- Airport Lighting System-An overview.
- Runway Taxiway Lighting System
- Approach Lighting System
- Apron Lighting System.
- Practical Demonstration at site.
- II Day
- PAPI-VASI-AVASI Systems
- Solar Powered Obstruction Warning Lighting System.
- Practical Demonstration at site.
- III Day
- CCRs -Isolating Transformers-Aviation Lighting Cable
- Human Relation- Co-ordination with other Disciplines.
- Quality Audit Inspection by Group- Participants.
- IV Day
- Maintenance and Standard Procedures
- Co-ordination with ATC - ACS-FIRE CREW.
- Safety Procedures and Practices.
- Discussion & Programme evaluation.
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| TRAINING OF ENGINEERS Ground Lighting Facilities |
- Northern Region - VARANASI
- 27.1.93 - 30.1.93 - 16 ENGINEERS
- Southern Region - TRICHY
- 16.3.93 - 19.3.93 - 17 ENGINEERS
- North Eastern Region - GUWAHATI
- 12.4.93 - 16.4.93 - 19 ENGINEERS
- Western Region - NAGPUR
- 11.5.93 - 14.5.93 - 24 ENGINEERS
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| QUALITY TODAY IN AAI |
- Quality assurance now part of project monitoring directorate
- Airports repeat - Audited / Inspected - in April 93 - May 98 = 40
Airports
- Quality in project execution guided
- Revival of independent QAC planned
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| QUALITY ASSURANCE TOMORROW |
- Quality Assurance Certificationin one airport first, then to other
airports
- Create confidence, trust, satisfaction, customer friendly
- Quality by information on services, equipment and performance
- Information sharing - sample - on Bangalore Airport Systems and
Services
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| PROBLEM SOLVING PROCESS-CERTIFICATION |
- Select local Quality Circle- Involved ,Interested .
- Define Problems and plan actions.
- Diagnose the problem areas and find out root cause.
- Select test solution plan and implement the agreed solution.
- Analyze and review the gains
- Repeat and continue to improve to Excellence.
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| BANGALORE - AEROBRIDGE |
- Installed in September 1999 - from China
- 29 M Long ,1.6 M Wide, 4.2 M Above ground
- Fully airconditioned - inside 25° C
- Fire protected, fire alarm monitored
- Follow in two ques-hold child and guide
- No hurry - no vertake - mind slow walk
- Operated by certified / trained technician
- 100 Steps to reach building corridor
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| BANGALORE - STAIRS ESCALATORS AND LIFTS |
- Baggage collection in ground floor
- Lift is for use by handicapped
- PAX. with luggage, move through stairs
- Do not walk in moving escalator
- Hold raisl while moving in escalator
- Lift operator on duty - save to move
- Emergency switch-off in escalator displayed - red - read instructions to
use
- Loose dress, foot wears, straps - unsafe to move in escalator - guide
children
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| NO WASTE OF WATER USE TOILET - HEALTHY HABITS |
- Tap leaks 30 drops in 1 minute
- Loss of water in 1 hr. = 180 ml
- Loss of water in 24 hrs = 4.32 litres
- Loss in 1 month = 130 litres
- Loss in a year = 1560 litres
- Zero tolerance on wastage of water by leaking taps
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| BANGALORE -BAGGAGE CONVEYORS |
- 5 Arrival baggage conveyors
- 3 Departure conveyors, 50 M Long
- Speed 25 M / min, 100 Kg/M Baggage loading
- Emergency push - button displayed - red
- Inclined up - conveyor for departure
- 6 Check-in counters with wighing m/c
- Wait for 15 min for First baggage, 30 min. for last baggage collection from
conveyor
- Keep away from moving conveyor
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| BANGALORE-FACILITIES |
- Centrally airconditioned - area, 4 00 Sq. m.
- Inside temprature - 24° C
- Illuminated to 200-250 Lux Level
- Fire alarm, fire fighting functional
- Flight information displayed
- PA System and CCTV provided
- Car rental booth available
- 1200 KVA Dedicated power supply system
- 960 KVA Standby power supply
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| CONCLUSION |
- Quality system is must to meet customer satisfaction
- AAI initiated quality assurance concepts as back as September 1991
- TQM - for certification in one, then to other airports on experience
- QA System through information on services and equipment for safety and to
create trust with customer
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